how to make a paper cowboy hat

Step-by-Step: Craft Your Own Paper Cowboy Hat

By Emily White
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Let your inner Wild West enthusiast shine as you learn how to craft the perfect paper cowboy hat. This classic accessory isn't just for cowboys anymore; it's a symbol of creativity, style, and fun that anyone can wear. So, let's roll up our sleeves and embark on this paper crafting adventure. Giddy up!

Before we start, let's gather our materials. A simple craft like this might seem daunting, but we promise it's easier than roping a steer. You'll need a large sheet of cardstock, scissors, a pencil, a ruler, a glue gun, and a piece of string for the hat band. Once you've rounded up your supplies, it's time to get started. Let's begin with the basics.

The Foundation: The Paper Circle

The first step is to create the base of your hat, which is a large circle. To do this, find the largest bowl you have and trace around it on your cardstock. Alternatively, you can draw a circle freehand or use a compass if you're feeling precise. The size of your circle will determine the size of your hat, so adjust accordingly.

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Paper cowboy hat with post it notes
Paper cowboy hat with post it notes
20+ Hat Crafts Ideas for Parties, Costumes, and Halloweens!
20+ Hat Crafts Ideas for Parties, Costumes, and Halloweens!
Here’s exactly how to make our popular Cowboy Hat paper craft
Here’s exactly how to make our popular Cowboy Hat paper craft

Once you've drawn your circle, cut it out carefully. This will form the base of your hat, providing it with shape and stability. Now that we have our foundation, let's start building the hat itself.

Forming the Brim

The brim is the flat part of the hat that surrounds your face. To create this, cut a smaller circle from your cardstock. This circle should be around 2-3 inches smaller in diameter than your original circle. Then, carefully draw a line from one side of the smaller circle to the other, dividing it into two equal halves.

How to make a Cowboy Hat using Paper Cardboard (DIY) - Momuscraft
How to make a Cowboy Hat using Paper Cardboard (DIY) - Momuscraft
How to fold origami cowboy hat 🤠 #origami #origamicowboyhat #texasholdem #shortswithcamilla
How to fold origami cowboy hat 🤠 #origami #origamicowboyhat #texasholdem #shortswithcamilla
Cowboy Hat Template – Medium
Cowboy Hat Template – Medium

Next, take one half of this smaller circle and attach it to the bottom edge of your original large circle. Make sure the bottom edge is flat and even all the way around. Now, you should have a rough approximation of a wide-brimmed hat. To give this brim some shape, gently bend it upwards. But don't worry, we'll reinforce it later.

Creating the Hat Body

Now, let's create the tall, cylindrical part of the hat. To do this, carefully roll up the remaining half of the smaller circle into a cone shape. Make sure the base of the cone is flat and even. Then, glue this cone to the remaining edge of your original large circle, leaving enough space for it to become the top of your hat.

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Once your cone is glued in place, you should have a basic cowboy hat shape. However, your hat might still be a bit floppy, and its form might not be as pronounced as you'd like. To fix this, let's reinforce the structure with some extra paper.

paper plate cowboy hat and other crafting supplies on a wooden table with the words paper plate cowboy hat
paper plate cowboy hat and other crafting supplies on a wooden table with the words paper plate cowboy hat
Client Challenge
Client Challenge
How to Fold an Origami Cowboy Hat
How to Fold an Origami Cowboy Hat
two paper plates that have hats on them
two paper plates that have hats on them
a man is making a hat out of cardboard
a man is making a hat out of cardboard
a man is holding an open cardboard box
a man is holding an open cardboard box

Reinforcing the Hat

To give your hat some rigidity, we're going to create some reinforcements. Here's how:

Reinforcing the Brim

Draw another smaller circle, this time around 1-2 inches smaller than your original circle. Cut this out and use it as a template to draw another circle on your cardstock. Now, cut out this new circle slightly larger than your template, so it fits snugly over the existing brim of your hat.

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Once you've attached this new circle to the brim, your hat should start to take shape. Now, let's reinforce the cylindrical part of the hat.

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the top hat is cut out and ready to be sewn
the top hat is cut out and ready to be sewn

Stiffening the Hat Body

Cut a long, thin strip of cardstock, around 2-3 inches wide. Wrap this strip around the body of your hat, gluing it in place as you go. This will provide extra support and help your hat keep its shape. Once you've wrapped the entire body of the hat, your hat should be standing tall and proud!

The Finishing Touches

Now that your hat has shape and structure, it's time to add the final details that will make it truly yours:

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The Hat Band

A cowboy hat isn't complete without a hat band. To create yours, cut a long, thin strip of paper around 1-2 inches wide and as long as your hat's circumference. Glue this strip around the base of your hat, just below the brim. Once it's dry, you can paint or draw on it to add color or design.

Finally, add a string or a ribbon to the bottom of your hat band. This will not only add a nice touch but also keep your hat securely on your head.

The Finishing Touch

Want to add a little something extra? Consider cutting out a decorative shape, like a star or a cactus, and attaching it to the front of your hat for a true Wild West touch.

And there you have it! A paper cowboy hat, ready to come out and play. You've just proven that crafting a classic accessory can be as easy as pie. Now, go ahead, try out different designs and colors, and make this paper hat your own. Happy crafting, partner!

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